CNC Milling

Introduction to CNC Milling Machines

 

Process Characteristics Diversified Processing Functions
Through the numerical control system (CNC) to accurately control the tool path, to achieve micron-level precision processing, suitable for precision parts. Contour Milling: outer contour, inner contour, cavity and complex curved surface processing.
Support three-dimensional curved surfaces, special-shaped contours and multi-axis linkage processing to ensure high consistency of complex geometric shapes. Drilling and Boring: support deep hole drilling, stepped holes, countersinking and hole system processing.

 

CNC Machining, process and capability

 

Furui Hardware is the world's fastest source for custom CNC prototypes and low-volume production parts. Our high-speed CNC machining service uses advanced CNC technologies to create parts ranging from highly complex prototypes to functional, end-use parts. A range a plastic and metal materials are available through two CNC machining processes: milling and turning. Get 1 to 200+ parts in as fast as one day with CNC machining at Furui Hardware.



Equipment Types and Characteristics

Vertical CNC Milling Machine (Vertical CNC Milling Machine)
- Features: The spindle is arranged vertically, suitable for Z-axis processing, easy to observe and operate.

Horizontal CNC Milling Machine (Horizontal CNC Milling Machine)
- Features: The spindle is placed horizontally, suitable for heavy workpieces and long stroke processing.

5-Axis CNC Machining Center
- Features: integrated A/B/C axis linkage, supports one-time clamping processing of complex curved surfaces.

High-Speed ​​CNC Milling Machine
- Features: high-speed spindle (≥20,000rpm), linear motor drive, suitable for high-finish materials such as aluminum alloy and titanium alloy.

Multi-Task Machine (MTM)
- Features: integrated milling, turning, and drilling functions, achieving one-time clamping of multiple processes.

Processing Materials

 

Metal Materials Common Materials in China
Common Metals: carbon steel, alloy steel, stainless steel, aluminum alloy, copper alloy, titanium alloy, etc Q235 45# 40Cr GCr15 35crmo 42Cmo cr12mov 20CrMnTi 304

 

CNC milling is a machining process that uses computer control to manage the movement and operation of multi-point rotating cutting tools. As the tools rotate and traverse across the workpiece surface, they gradually remove excess material to achieve the desired shape and dimensions.

 

The CNC milling process can be divided into four distinct stages:

 

CAD Model Design: Engineers create 2D or 3D designs for the required parts

CAD Model Conversion to CNC Program: Designs are exported into compatible file formats and converted into machine instructions using CAM software

CNC Milling Machine Setup: Machine operators prepare the machine and workpiece

Milling Operation Execution: Machine operators initiate the machining program

 

The system used in CNC milling operations is called a CNC milling machine. Depending on their design and milling requirements, they can be configured with a moving workpiece and stationary rotating tool, a stationary workpiece and moving rotating tool, or a moving workpiece and rotating tool. Since CNC milling is typically employed as secondary machining or finishing for components, milling machines can create design elements such as planes, contours, grooves, slots, notches, holes, and cavities.

 

CNC milling processes diverse materials including metals, plastics, ceramics, and other engineered materials, enabling manufacturers to easily select materials meeting their precise requirements. This material flexibility benefits numerous industries, including but not limited to:

 

Electronics 

Aerospace

Automotive

Commercial

Construction

CNC Equipment

 

Our Advantages

Customized solutions Design special fixtures, tool libraries and automatic loading and unloading systems according to customer needs.

Through five-axis linkage and high-speed cutting technology, shorten the processing time by 20%~30%.

Cost Optimization: Combining high-precision milling machines with ordinary milling machines reduces the processing cost of milling machines by 15%.

Automatic tool change (ATC) is integrated with the workpiece library (ATP) to reduce non-processing time.

20 years of experience in process tooling, ordinary processing of precision milling machine part.

 

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