Our custom metal stamping services offer the ideal combination of affordability, precision, and production speed, enabling manufacturers to meet demanding timelines and cost targets without compromising quality.
As a leading metal forming company, Furui Hardware uses a variety of stamping methods to produce high-quality parts quickly and cost-effectively.
During the metal stamping process, blanks or coils of sheet metal feed through one or more die and tool sets. These die and tool sets form and cut the sheet metal into its desired shape.
At Furui Hardware, we perform a variety of custom metal stamping operations, including:
Blanking
Bending
Punching
Coining
Drawing
Embossing
Piercing
Curling
▲ Customized solutions for a variety of industries
▲ More than 15 years of expertise in precision metal stamping
▲ Stamping Field: Precision stamping parts, tolerance control ± 0.02mm
▲ Advanced testing equipment such as spectrometers and coordinate measuring machines implement 10 quality control nodes from raw materials entering the factory to finished products
Low volume production refers to runs of up to 100,000 units. Typically, stamping projects start with a minimum of 1,000 units to ensure cost-efficiency for customers. Low volume runs are ideal for bridging the gap between prototypes and mass production, offering the chance to assess a product's market potential. These runs also cater to customers seeking customized products. Despite the smaller quantities, low per-unit costs are maintained, making it a viable option for small-scale manufacturing needs.
Medium volume production typically covers runs between 100,000 and 1 million units. This production level offers the flexibility of low-volume runs while providing a lower cost per unit. The upfront tooling costs are also reduced, making medium volumes ideal for balancing flexibility and cost-efficiency. This is particularly suitable for businesses moving toward mass production but still requiring some level of customization.
High volume production involves orders of over 1 million units. Metal stamping is highly scalable, and when producing in high volumes, it becomes an exceptionally cost-effective process. The increased production quantities significantly reduce unit costs, primarily by spreading the expense of custom tooling over a larger number of parts. This makes high-volume production ideal for large-scale manufacturing.
Short-run stamping refers to low-volume production runs with limited tool modifications. These runs are less costly as fewer changes are made to the equipment or processes during production. Extremely short runs typically incur the lowest cost, as no adjustments are required, making this option best for parts with less need for flexibility, small production quantities, or testing a new market segment.
Long-run stamping is more complex and involves a production process where all variables are adjustable, allowing for greater flexibility over time. While this flexibility increases the cost due to the potential changes to processes, materials, or machine components, it ensures consistent quality, low per-unit prices, and high throughput, with some lines producing hundreds of parts per minute. This type of production is suited for larger orders where consistency and efficiency are crucial for mass production.
In the production of high-quality metal components, precision and scalability are crucial. Whether you are developing a prototype or preparing for large-scale production, Furui Hardware offers customized metal stamping services to meet the needs of various industries.
No matter how complex your project is, our team will work closely with you to ensure high-quality components while effectively controlling costs and ensuring that production timelines are met. With decades of experience and a deep understanding of industry challenges, we provide practical and effective support at every stage of the process.
When it comes to producing high-quality metal parts, precision and scalability are critical. Whether you're developing a prototype or preparing for high-volume production, Furui Hardware offers custom metal stamping services to meet the needs of a wide range of industries.
No matter how complex your project is, our team will work closely with you to deliver high-quality components while ensuring low cost and on-time production. With decades of experience and a deep understanding of industry challenges, we provide practical support at every stage of the process.
Each metal stamping technology has its own advantages and optimal applications. Learn more about how progressive, four-slide and deep-draw stamping compare in practice.
| Process | Quality | Speed | Volumes |
| Progressive Stamping | Produces high-quality parts of intricate designs. | Relatively quick but the slowest of all 3 processes. | Used for low to large-volume manufacturing. |
| Fourslide Stamping | Produces items with less uniformity and precision compared to progressive stamping. | Quicker than progressive stamping. | Supports mid to large-volume production runs. |
| Deepdraw Stamping | Produces items with average quality and precision requirements. | The fastest of all 3 processes and uses the least amount of material. | Supports low to mid-volume production runs. |
Experienced manufacturers understand that every project has its own variables. Finding the right process for your component requires a thorough look at factors such as geometry, material selection, yield, and industry-specific requirements.
If you're weighing your options and would like a second opinion, our engineers are ready to work with you to discuss the specifics. We'll help you make decisions that align with your business priorities and project goals.
Stamping process is a forming technology that applies external force to metal sheets through dies and presses to cause plastic deformation or separation. Core equipment includes hydraulic/mechanical presses, servo punches and automated die systems.
Blanking: Separate materials according to contour lines, such as automotive parts blanks.
Punching: Punch holes in the sheet for heat dissipation or assembly.
Bending: Bend the sheet to the required angle through the die, such as brackets and frames.
Drawing: Make cup-shaped or box-shaped parts, such as fuel tanks and shells.
Technical Features: high speed, high repeatability, suitable for mass production.
| Applicable Materials and Processing Capabilities | Processing Parameters |
| Low Carbon Steel (S235JR/S355JR): low cost, suitable for structural parts | Plate Thickness: 0.1mm (ultra-thin precision parts) to 6mm (heavy structural parts) |
| Stainless Steel (304/316L): corrosion resistant, used in medical and aerospace parts. | Tolerance Control: ±0.02mm (precision grade) to ±0.1mm (standard grade), supporting ISO 2768 tolerance standards. |
| Aluminum Alloy (7075/6061): lightweight, commonly used in electronics and automotive parts. | Surface Treatment Compatibility: can integrate post-processes such as electroplating, anodizing, and painting. |
| Copper Alloy (brass): conductive/thermal, used in connectors and heat sinks |
|
Stamping technology is widely used in industries with high precision and large volume requirements:
- Automotive Industry: body panels, chassis brackets, engine parts
- Electronics and Electrical Appliances: mobile phone housings, home appliance panels, radiators, connectors.
- Medical Equipment: surgical instrument parts, precision sensor housings
- Energy Field: photovoltaic brackets, battery boxes, charging pile components.
Mold tolerance ≤ ± 0.01mm, ensuring the consistency of millions of parts.
The servo punching machine can reach 150 times/minute, and the single-shift production capacity exceeds 5,000 pieces.
The material utilization rate is as high as 90%, and the energy consumption is reduced by 30%.
The standard mold development cycle is 2-4 weeks, and the rapid prototyping service can be shortened to 7 days.
Experienced manufacturers know that every project has its own set of variables. Finding the right process for your components requires a thorough consideration of factors such as geometry, material selection, production scale, and industry-specific requirements.
If you're weighing different options and would like a second opinion, our engineers are ready to collaborate with you and discuss the details. We’ll help you make decisions that align with your business priorities and project goals.
At Furui Hardware, we are committed to meeting your metal stamping needs. From basic components to complex parts, we offer customized solutions tailored to your specific application requirements.
No matter your industry or project size, our metal stamping services are designed to optimize the production of the parts you need, enabling you to achieve your goals efficiently and reliably.
Ready to get started? Contact us now to discuss the best solution for your metal stamping project.
Get in Touch with Us
