• Metal Connectors

Metal Connectors

Automobile metal connectors use cold-rolled steel sheets (SPCC/DC01), galvanized sheets (SECC) or aluminum alloys (5052/6061) as the base material, and use advanced cutting, bending and stamping processes to create modular components.

Product Description

Metal Connectors


Automobile metal connectors use cold-rolled steel sheets (SPCC/DC01), galvanized sheets (SECC) or aluminum alloys (5052/6061) as the base material, and use advanced cutting, bending and stamping processes to create modular components. After professional surface treatment, it can fully meet the automotive industry's stringent requirements for corrosion resistance and lightweight.

 

Metal Connectors


Core Role


Key Structural Support


- The battery pack fixing bracket uses special steel and is equipped with a professional galvanizing process. It has excellent load-bearing capacity and good flame retardant properties, and can provide stable and reliable support for the battery pack.


- The wiring harness connection plate has an innovative integrated shockproof buckle design. After rigorous vibration testing, it has excellent shock resistance and ensures stable wiring harness connection.

 

Metal Connectors



Dynamic System Adaptation


- The suspension system connectors are made of alloy steel that has undergone special heat treatment, which has excellent fatigue performance and can adapt to long-term dynamic loads.


- The gearbox bracket adopts a unique energy absorption structure design, which significantly improves the collision energy absorption rate and provides reliable protection for the vehicle's dynamic system.

 

Metal Connectors
Factory Quality System

Raw Material Control
Strict sampling of steel yield strength is carried out to ensure that it is within a reasonable error range, and the inspection standard strictly follows the relevant metal tensile test standards.

Forming Process Control
Advanced online monitoring technology is used to monitor the forming process in real time to ensure that the bending rebound is effectively compensated and follow the industry standards for automotive stamping parts.

Surface Treatment Inspection
The surface coating is carefully inspected and the coating thickness error is strictly controlled. The product must pass a professional salt spray test to ensure the surface treatment quality.

Assembly Verification
Multiple plug-in and pull-out life tests are carried out on bolted connectors, strictly in accordance with the specification requirements of threaded fasteners to ensure assembly quality and reliability.

Metal Connectors
Terminal Applications

Three-Electric System
Typical components are battery pack frame connectors, which have good voltage resistance and insulation performance. Advanced laser welding technology is used to effectively reduce thermal deformation and ensure safe and stable operation of the battery pack.

Chassis System
Typical components are control arm bushing brackets, which have high axial stiffness and significantly improve production efficiency through multi-station composite stamping technology.

Body Structure
Typical components are C-pillar reinforcement plate connectors, which effectively improve the torsional stiffness of the body. At the same time, a certain degree of weight reduction is achieved through optimized design to improve the overall performance of the vehicle.

Intelligent Driving
Typical components are sensor mounting bases, which have high-precision flatness and extremely low temperature deformation rate. Special anodizing treatment is used to effectively prevent electromagnetic interference and ensure the stable operation of the sensor.

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